UM provides reverse engineering services for industrial components that are obsolete, undocumented, damaged or difficult to source. The objective is to create a controlled technical definition of the part so its function, geometry and manufacturing requirements can be evaluated before a replacement is produced.
The process begins with the application, not only the sample. UM reviews where the part is installed, how it moves, what it contacts and why it requires replacement. Available inputs may include a physical part, assembly, drawing, photograph, maintenance manual, known reference or measurements from the machine.
The component is then inspected using appropriate measurement methods. Conventional metrology may be combined with 3D scanning for complex surfaces. A CAD model and drawing are developed as a standard practice.
Material, heat treatment, coating, surface finish and tolerances are evaluated separately. These properties are determined from testing or comparison with the operating environment and may also come as recommendation.
UM doesn't simply replicate the part, it aims at making the best possible part to avoid downtimes and minimise short term é long term costs.
Send photographs, machine information, the part’s function, quantity and any deadline related to a shutdown. An unworn spare is ideal, but a damaged sample may still be useful when supporting information is available.
After review, UM can identify missing information, determine whether the project is feasible and define the next steps for measurement, modeling, material confirmation and quotation.
Yes, a broken part may be usable when enough original geometry remains. Mating components, assembly drawings, photographs and an undamaged part from another station can help reconstruct missing features. Feasibility depends on the damage and the precision required. An engineering review determines which missing dimensions can be inferred reliably.
No. 3D scanning is valuable for complex surfaces, but critical holes, fits, threads, datums and tolerances often require conventional measurement and engineering interpretation. A scan records existing geometry; it does not automatically reveal the original design intent. Threads, fits and functional datums should be verified with appropriate metrology.
Material may be confirmed from drawings, markings, application history, comparison with known components or material testing. Heat treatment, coating and hardness may also need evaluation. UM does not select a replacement material based only on appearance. Testing may be necessary when records and comparable known materials are unavailable.
Send us an OEM part number, a drawing, a photo or a sample and our team will confirm availability and compatibility.